Who this is for
Manufacturers, factory owners and engineering managers sizing up a first or next line — and wanting a realistic capital figure before they talk to anyone. This is a shortlist, not a catalogue: lines with a real African market, a sensible China-sourcing case, and a capex band we can actually stand behind because we have sized and delivered them.
How to read the bands
Two cautions before the numbers. First, every figure here is equipment capex — the machine, commissioned where stated. The number you actually pay is the landed and installed cost, which adds sea freight, import duty, VAT, clearing and on-site installation; on a typical project equipment is roughly 55–70% of the commissioned total. Work the rest with our import duties guide and total cost of ownership breakdown. Second, currency moves: we quote in the currency each line is usually priced in (USD for most capital equipment, ZAR where local content dominates), so check the rate on the day.
Rule of thumb: add 30–45% to any equipment band below to estimate the landed, installed and commissioned figure for South Africa. It rises with distance from the port and with the amount of local site work.
The nine lines
1. Maize milling line
Still the most-requested line in Southern and East Africa, because maize meal demand is structural and the milling technology is mature and well-priced from China.
- Typical capacity: 30, 60 or 240 tonnes per day.
- Equipment capex: 30 tpd USD 250 000–400 000 · 60 tpd USD 700 000–1.1 million · 240 tpd USD 2.0–3.5 million.
- Best when: you have secured grain supply and offtake; sizing is the whole game — see maize mill sizing: 30 vs 60 vs 240 tpd.
2. Animal feed pelletising line
Rides the same agricultural base as milling, often added alongside it. Strong SADC demand from poultry, dairy and aquaculture.
- Typical capacity: small farm-scale to commercial mill.
- Equipment capex: small USD 60 000–150 000 · mid USD 250 000–900 000 · large USD 1.5–4 million.
- Best when: you control the feedstock or the livestock demand — see animal feed pelletising line sizing in SADC.
3. Dairy processing line
Cost is driven first by product type — pasteurised, ESL or UHT — and only then by capacity. The jump from chilled to aseptic is the single biggest capital decision in this category.
- Typical capacity: 1 000–20 000 L/hr.
- Equipment capex: a chilled/pasteurised line at 5 000 L/hr lands around ZAR 3–6 million commissioned; a UHT aseptic-fill line at the same capacity is ZAR 10–20 million, often with a European filling block.
- Best when: you have decided chilled vs UHT and your CIP and hygienic-zone budget is real — see dairy processing line sizing and cost.
4. Bottling & water treatment line
The most common entry line for a new beverage or bottled-water business — low capital floor, and you can scale filling speed as demand grows.
- Typical capacity: entry to mid-volume.
- Equipment capex: entry ZAR 350 000–800 000 · mid ZAR 800 000–2 million.
- Best when: water source and treatment are sorted first — see bottling line and water treatment in Africa.
5. Cold room & blast freezer
Not a production line on its own, but the enabler behind dairy, meat, produce and seafood operations — and frequently imported in the same project.
- Typical capacity: single cold room to multi-room blast-freeze.
- Equipment capex: small cold room ZAR 250 000–600 000 · larger blast-freeze and multi-room from around ZAR 1 million.
- Best when: the cold chain is the constraint on what you can sell — see cold room and blast freezer sizing.
6. Concrete block plant
Building-materials demand across the continent keeps this near the top of the list. The capex spread is wide because the gap between a semi-automatic and a fully automatic plant is large.
- Typical capacity: mobile egg-layer to fully automatic plant.
- Equipment capex: mobile egg-layer USD 8 000–40 000 · semi-automatic USD 120 000–450 000 · fully automatic USD 600 000–1.5 million.
- Best when: you have steady aggregate supply and a labour plan that matches the automation level — see concrete block plant sizing for African markets.
7. Beverage packaging line — PET, glass or can (spec-driven)
Here the package decides the line, and the capex with it: PET is the lowest-cost, most flexible entry; glass and can carry materially higher line and handling cost. We do not publish a single band because two producers making the same drink can have completely different lines.
- What decides the price: package format, fill technology, hygiene class and line speed.
- Start here: PET vs glass vs can lines for African beverages.
8. Injection moulding line (spec-driven)
Plastics for packaging, housewares and components. Capex tracks clamp tonnage and drive technology more than any headline capacity figure, so spec comes before budget.
- What decides the price: clamp tonnage band, servo vs hydraulic drive, and the mould programme.
- Start here: injection moulding tonnage: how to spec for your packaging mix.
9. Metal fabrication cell (spec-driven)
Press-brakes, fibre lasers, CNC and welding cells. The right answer is usually a mix of imported specialist machines and locally built material handling — which is exactly why a single capex figure misleads.
- What decides the price: which machines you import vs build local, and laser power vs bed size.
- Start here: press lines and CNC: buy local vs import.
At a glance
| Line | Typical capacity | Equipment capex (2026) | Sizing guide |
|---|---|---|---|
| Maize milling | 30 / 60 / 240 tpd | USD 250k–400k · 700k–1.1m · 2.0–3.5m | Maize mill sizing |
| Animal feed pelletising | Farm to commercial | USD 60–150k · 250–900k · 1.5–4m | Pelletising sizing |
| Dairy processing | 1 000–20 000 L/hr | ZAR 3–6m chilled → 10–20m UHT (at 5 000 L/hr) | Dairy line sizing |
| Bottling & water | Entry to mid-volume | ZAR 350–800k · 800k–2m | Bottling & water |
| Cold room / blast freezer | Single room to multi-room | ZAR 250–600k · 1m+ | Cold room sizing |
| Concrete block plant | Egg-layer to fully auto | USD 8–40k · 120–450k · 600k–1.5m | Block plant sizing |
| Beverage packaging | Package-dependent | Spec-driven — see guide | PET vs glass vs can |
| Injection moulding | By clamp tonnage | Spec-driven — see guide | Tonnage guide |
| Metal fabrication cell | By machine mix | Spec-driven — see guide | Local vs import |
Before you commit budget: the capex band is the easy number. The decisions that actually move a project are which delivery model you use and what the landed cost really is. Read how to choose a delivery partner and how to import a production line from China before you compare quotes.
Frequently asked questions
Do these capex bands include shipping and installation?
No. Every band is equipment capex — the machine, commissioned where stated. The landed and installed cost adds sea freight, import duty, VAT, clearing and on-site installation. On a typical project, equipment is roughly 55–70% of the commissioned total, so add about 30–45% to estimate the all-in figure for South Africa.
Why are some lines priced in USD and others in ZAR?
We quote each line in the currency it is normally transacted in. Most capital equipment is priced in USD because that is how Chinese OEMs invoice, while lines with a large local-content or local-fabrication component are easier to budget in ZAR. Always check the exchange rate on the day, since currency moves can shift a USD-priced line by double digits in rand terms.
Why don't beverage packaging, injection moulding and metal fabrication have a single capex band?
Because the spec decides the price before the capacity does. A PET line and a can line for the same drink cost very differently; injection-moulding capex tracks clamp tonnage and drive technology; a metal-fab cell depends on which machines you import versus build locally. For these three we point you to the sizing guide so you spec the line before you budget it.
Which line is the easiest first import for a new manufacturer?
A bottling and water-treatment line usually has the lowest capital floor and the most forgiving scale-up path, which is why many first-time importers start there. Maize milling and concrete block plants are also common first projects where the end-market demand is already proven. The right answer depends on your market access, not just the capex.
Can CISH source and deliver any of these lines?
Yes. We size, source, audit, ship, install and commission all nine line categories as either a procurement partner or a full turnkey partner, signing the contract with you and carrying the supplier risk. The best starting point is a short feasibility call where we pressure-test the capacity and the budget against your market.