2026 price tiers for a juice and cooldrink line
| Tier | Capacity | 2026 band (USD) | What the band covers |
|---|---|---|---|
| Filling monoblock only | 1,000–4,000 bph | US$13k–60k | A rinse-fill-cap machine, ex-works. No water treatment, mixing, pasteurising or packing — see our filling machine prices guide |
| Complete hot-fill juice / nectar line | 2,000–4,000 bph (500 ml basis) | US$250k–600k | Equipment ex-China: water treatment, sugar dissolving and blending tanks, homogeniser/deaerator, tubular or plate pasteuriser, hot-fill monoblock for heat-resistant PET, cooling tunnel, labeller, shrink wrapper, boiler, chiller, CIP |
| Regional cooldrink (CSD) line | 2,000–4,000 bph | US$250k–600k | The same structure with a syrup room, carbonator/mixer, CO₂ storage and an isobaric filler in place of the hot-fill section |
| Mid-to-large plant | 10,000 bph and up | US$600k–1.5M+ | Higher-speed filling, in-line blowing, more automation in mixing and packing |
| NFC, aseptic PET or carton | Any | Quoted per configuration | Fresh-fruit extraction, aseptic filling or bag-in-box. The cost structure is too different to share a band |
All figures USD, indicative, 2026, equipment ex-China. Add roughly 25–45% for freight, clearing, installation and commissioning. Machinery is priced in dollars, so your rand cost moves with the exchange rate.
Which page answers your question
This page is about a stand-alone juice or cooldrink plant. If you already bottle water and want to add a second beverage to an existing line, start with our water bottling plant cost guide: there the water line is the base and the juice is an add-on. If all you need is a filler, our filling machine prices page covers single machines and monoblocks. The rest of this page covers the whole juice factory, from fruit concentrate drum to pallet.
Why the cheap machine advert is not a juice line
Search "juice filling machine South Africa" or "cold drink making machine price" and you will see 2,000 bph lines advertised for US$13,000–20,000. They are real machines, but look closely and they are a rinser-filler-capper, sometimes with a small mixing tank. A juice that is safe on a shelf for months needs more. Water has to be treated to a consistent standard. Concentrate and sugar have to be dissolved and blended to a recipe, then deaerated and pasteurised. Hot-filling at roughly 85–95 °C needs heat-resistant PET, so the bottle can be inverted to sterilise the cap, then cooled in a tunnel before labelling. A boiler, a chiller and CIP make the product repeatable from batch to batch.
That process side is why a juice line costs more than a water line of the same speed: our water page puts a 2,000–4,000 bph water line at US$150k–400k, against US$250k–600k here. It is also why CISH quotes the line as one system. A filler that runs well on water can fail on pulpy nectar if the pasteuriser, balance tank and filler valves were sized by three different vendors.
What the landed price is made of
On the full project, including building works and utilities, the line equipment is typically 35–55% of the total. The remaining blocks are below; run your own figures in the landed cost estimator.
- Freight and insurance — a complete juice line is several containers, more if a blow moulder is in scope.
- Duty and clearing. In the 2026 SARS tariff book, filling, closing and labelling machinery (8422.30), machinery for cleaning bottles (8422.20), filtering machinery for beverages (8421.22), juice presses (8435.10) and fruit-preparation machinery (8438.60) are duty-free under the general rate. Heat exchange units (8419.50) carry 15%, so the classification of your plate or tubular pasteuriser matters, and so does the paperwork describing it. See our import duty guide.
- Import VAT — 15% on the FOB customs value plus a 10% uplift plus duty; US$16,500 on every US$100,000 of duty-free FOB value, recoverable by a VAT vendor.
- Civils — food-grade floors and drains, a separate syrup room, a clean filling area, raw-material and finished-goods storage.
- Utilities — boiler, chiller, compressed air, water treatment (see bottling line water treatment) and power backup sized for the pasteuriser and boiler (generator vs UPS vs battery).
- Installation and commissioning (typically 8–15%) plus training and documentation (3–8%).
Your raw-material tariff matters as much as the machine tariff. In the same tariff book, imported orange juice carries 25% general duty, mixtures of fruit juices 20% and apple juice none, with EU/UK and SADC origins free. The USDA's December 2025 citrus report notes that South African blended juice is typically built on apple and orange, and that processors source apple and pear concentrate mainly from China. That base costs you no duty under the general rate. The citrus component costs 25% unless it is local or SADC-origin. Work the concentrate bill out before you choose your recipe.
By scenario: which tier fits your situation
| Scenario | Realistic tier | 2026 band | Site must have | Read next |
|---|---|---|---|---|
| First plant: a regional juice or dilute-to-taste squash brand selling to spaza shops and cash & carry stores | Complete hot-fill line at 2,000 bph | US$250k–600k (equipment) | Food-grade premises with an R638 certificate, reliable water, 3-phase power, a concentrate supply contract | Cost to set up a small factory |
| Scale-up: a contract-packed brand bringing production in-house at 4,000 bph or more | Complete line, 4,000 bph, room to grow | US$250k–600k; US$600k–1.5M+ from 10,000 bph | Space for a second filler, boiler and chiller headroom, a lab for Brix and pH | Semi vs full auto |
| Add a line: a water bottler adding juice or flavoured water | Process skid + hot-fill-capable filler on the existing site | See the water bottling guide | An existing water treatment train, floor space for a syrup room | PET, glass or can |
| Regional cooldrink brand: 2-litre and 500 ml carbonated flavours | CSD line with carbonator and CO₂ | US$250k–600k (equipment) | A SARS Health Promotion Levy licence if over the threshold, CO₂ supply, a preform and closure supply | Water treatment |
| Upper band: NFC juice from your own orchards, aseptic PET or cartons | Extraction + aseptic | Quoted per configuration | A fruit reception area, cold storage, a validated sterile filling zone | Total cost of ownership |
Hot-fill PET vs aseptic cold-fill: the decision that sets the budget
After speed, the filling technology is the biggest design choice. For a first plant at 2,000–10,000 bph, hot-fill is usually the practical choice, for the reasons in the table.
| Item | Hot-fill PET | Aseptic cold-fill |
|---|---|---|
| Fill temperature | About 85–95 °C; bottle inverted or tilted to treat the cap | Ambient or chilled, into a sterile filling zone |
| Product treatment | Pasteurisation, then filling hot | UHT or high-temperature short-time treatment, plus sterilisation of bottles and closures |
| Bottle | Heat-resistant PET: heavier, with a panelled or vacuum-compensating design | Standard lightweight PET |
| Best suited to | Nectars, juice drinks, squash, iced tea; high-acid products | NFC juice, low-acid and dairy-based drinks |
| Validation burden | Temperature and hold-time records | Full sterility validation of the filling zone; a much heavier QA load |
| Capital | The bands on this page | One Chinese manufacturer's published guide puts aseptic at 3–5× the capital of hot-fill. Quoted per configuration |
| Where it fits | A first or second plant, 2,000–10,000 bph | Large brands and NFC exporters |
Regulatory and standards gates you will need to clear
- R638 of 2018 — a Certificate of Acceptability for your food premises from the municipal environmental health practitioner, under the General Hygiene Requirements for Food Premises.
- Juice classification and labelling — the Agricultural Product Standards Act 119 of 1990 regulations on fruit juice and drink (R286 of 1980, amended by R411 of 2013, Gazette 36544 of 14 June 2013). They decide what you may call "100% juice", "nectar" or a "drink", by fruit content. Settle your recipe against these classes before you print a label. General food labelling (R146) applies as well.
- Health Promotion Levy — in force since 1 April 2018 at 2.1 cents per gram of sugar above 4 g per 100 ml, according to SARS. Sugar content means intrinsic and added sugar together. Without a test report from a SANAS- or ILAC-accredited laboratory, SARS deems 20 g per 100 ml. Commercial manufacturers whose sugary beverages contain more than 500 kg of sugar a year must be licensed with SARS Excise, file monthly returns via eFiling, and keep test reports for five years. Check with SARS whether your product's tariff classification makes it an HPL item before you finalise the recipe.
- HACCP and customer audits — retailers and wholesalers will audit you against a recognised food safety system, whatever the minimum legal requirement for your category.
- VAT registration — compulsory once taxable turnover passes R2.3 million in 12 months (from 1 April 2026).
These applications are yours to make. We supply the line documentation and the process records that support them; we do not obtain certificates or licences on a client's behalf.
Answer these before you ask for a price
- Which products and classes? 100% juice, nectar, juice drink, squash or carbonated cooldrink. Each one changes the process side.
- Concentrate or fresh fruit? Reconstitution from imported or local concentrate needs blending tanks; fresh fruit needs extraction and the fruit-handling end of a factory.
- Which bottles? 330 ml, 500 ml, 1 litre, 2-litre; heat-resistant PET or glass; will you blow your own bottles from preforms?
- How many bottles per shift can you sell? Size to secured orders at 70–80% utilisation.
- Is the levy in scope? Your sugar content per 100 ml and annual sugar tonnage decide whether you need a SARS licence.
- What is on site: water source, power supply, floor area, existing boiler?
Who installs, who trains, who maintains
A juice line is a process plant with a filler at the end. CISH delivers it as one system. We size it to your products and orders, then audit the manufacturer in China. Before shipment we run a factory acceptance test using your recipe or a concentrate stand-in, checking pasteuriser hold temperature, fill temperature, fill level and cap torque. We coordinate freight and clearing, install, and commission to site acceptance on your product. Then we run operator and maintenance training with written procedures for recipe changeover, CIP and pasteuriser records, and finish with a documented handover. After handover, maintenance runs as scheduled support: planned service visits, refresher training and updated procedures. See how our turnkey delivery works and commissioning and maintenance.
Honest local note: South Africa makes good filling equipment. Filmatic and Marefa build fillers locally, and KHS, Krones and Tetra Pak serve the large brands from local offices. A local filler can be the right call for a small juice business, especially if you value a technician an hour's drive away. The case for an imported complete line is strongest when you need the whole process side at a price local builders cannot reach, and want it commissioned as one system. On the carbonated side, be realistic: the national cooldrink shelf is dominated by the big bottlers, so a new CSD plant is a regional-brand play.